fix(pcb): resolve all DRC errors and unconnected pads
Drop 68 errors + 2 unconnected to 0 + 0. Key changes: * U2 (TPS61088 RHL0020A) footprint: 8 internal "V" stitching vias re-numbered to 21 (thermal pad), drill widened 0.2032 -> 0.3 mm, pad 0.5 -> 0.6 mm, net set to GND with solid zone_connect. Two unnetted internal fp_poly graphics (F.Cu and F.Mask) deleted. * U2 reference silk moved off the thermal pad (0,-3.5). * Bridge segment added between U2 pad 20 (AGND) and pad 21 (PGND). * MotorPower1 pad 2 and A4988 pad 8 set to solid zone_connect. * +12V zone (B.Cu) connect_pads clearance 0.5 -> 0.2 mm and thermal_gap 0.5 -> 0.2 mm so fill can pass between A4988 pad rows and merge the orphan +12V island around pad 8. * Orphan 0.1 mm F.Cu GND stub at (118.975, 75.325) removed. Constraint: kicad-cli DRC clean is the acceptance bar Constraint: U2 RHL0020A footprint edited inline only, source library copy untouched (causes a lib_footprint_mismatch warning) Rejected: route a long F.Cu +12V trace pad8 -> U2 area | adds ~28 mm of routing across multiple components; clearance reduction is a one-line change with no clearance violations Rejected: drop a stitching via near pad 8 | still leaves a small B.Cu island; zone clearance fix solves the root cause Confidence: high Scope-risk: moderate Directive: do not raise the +12V zone clearance back to 0.5 mm without first re-routing pad 8 to merge the islands; otherwise the unconnected error returns Not-tested: high-current behavior with 0.2 mm clearance on +12V (acceptable for the design's 12 V / sub-amp load, may need review if the load grows)
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** Drc report for firstpcb.kicad_pcb **
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** Created on 2026-05-15T16:00:06 **
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** Report includes: Errors, Warnings, Exclusions **
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** Found 2 DRC violations **
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[lib_footprint_issues]: The current configuration does not include the footprint library 'Library'
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Local override; warning
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@(65.0000 mm, 53.3600 mm): Footprint ESP32-WROOM1
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[lib_footprint_mismatch]: Footprint 'RHL0020A' does not match copy in library 'Project'
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Local override; warning
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@(118.2250 mm, 77.4750 mm): Footprint U2
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** Found 0 unconnected pads **
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** Found 0 Footprint errors **
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** Ignored checks **
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- Footprint has no courtyard defined
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- Track endpoint not centered on via
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- Tuning profile track geometries
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- Footprint doesn't match symbol's footprint filters
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- PTH inside courtyard
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- NPTH inside courtyard
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- Footprint component type doesn't match footprint pads
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** End of Report **
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+1348
-1099
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Load Diff
+1
-1
@@ -1,6 +1,6 @@
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{
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"board": {
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"active_layer": 2,
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"active_layer": 0,
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"active_layer_preset": "",
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"auto_track_width": true,
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"hidden_netclasses": [],
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